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Carbon fiber, as an advanced high performance material, its unique physical properties make it stand out among many materials. One of the most remarkable features is its extremely high strength. Carbon fiber is 4-5 times stronger than conventional steel. This means that under the same load bearing conditions, carbon fiber products can withstand greater external forces without deformation or damage, thus ensuring the stability and safety of the structure.
In addition to its high strength, carbon fiber also exhibits an impressive light weight. Its very small density, typically between 1.5-2g/cm², makes carbon fiber an ideal material choice for lightweight designs. In applications where weight needs to be reduced while maintaining high strength, the advantages of carbon fiber are particularly evident. It is able to effectively reduce the overall weight of the product without sacrificing performance, thus improving energy efficiency and user experience.
In summary, the perfect combination of high strength and light weight of carbon fiber provides broad possibilities for its application in many fields. Whether in the aerospace field, which needs to withstand extreme loads, or in the automotive industry, which pursues lightweight design, carbon fiber has shown its unique charm and unlimited potential.
item | value |
Técnicas | Tejido |
Tipo de producto | Tejido de fibra de carbono |
Anchura | 120″ |
Certificación | ASTM, NFPA, Imo, bci, Intertek Eco-Certification, GOTS, 98″, OEKO-TEX STANDARD 100, EN, UL |
Tipo de suministro | Make-to-Order |
Material | 100% Fibra de carbono |
Estilo | TWILL, Plain, Other, Stripe |
Característica | Abrasion-Resistant, Waterproof, Anti-Static, Anti Pill, Blackout, Brushed Sueded, DIMENSIONAL, Metallic, Organic, Sustainable, Sheer, Stain Repellent, Stretch, Water Resistant, wicking, Wrinkle Resistant, Memory, Fluorescent, Shrink-Resistant |
Utilice | Bag, Felt, Lining, Umbrella, Luggage, Dress, activewear, BABY & KIDS, Blankets & Throws, Bridal/Special Occasion, Costumes, Sleepwear, Outdoor, Shirts & Blouses, SKIRTS, WINDOW TREATMENTS, Car, Fashion Accessories-Shoes, Apparel-Vest, Apparel-Dress, Apparel-Underwear |
Espesor | Medium Weight |
Lugar de origen | China |
Jiangsu | |
Marca | right |
Número de modelo | 3k 240g |
Color | black |
Talla | Customized Size |
Longitud | 100m |
Carbon fiber, as an advanced high-performance material, is notable for its excellent heat resistance and corrosion resistance.
Carbon fiber exhibits outstanding heat resistance, primarily due to its stable physical structure and chemical properties. In theory, carbon fiber itself can withstand extremely high temperatures, even exceeding 3000°C, when not exposed to air and oxidizing agents. However, in practical applications, carbon fiber is typically not used alone but is compounded with curing agents such as epoxy resins to produce finished products. In such cases, the high-temperature resistance of carbon fiber composites is limited by the temperature resistance of the curing agent. In spite of this, products such as carbon fiber cloth can still maintain good mechanical properties and chemical stability at high temperatures. The temperature resistance range of carbon fiber products varies depending on the production process and application but generally meets the requirements of high-temperature processes and applications.
Carbon fiber also demonstrates good corrosion resistance, owing to its stable chemical structure and inertness to external chemicals. Carbon fiber maintains its performance in various acids, alkalis, and organic solvents, remaining resistant to oxidation, corrosion, and chemical attack. This characteristic enables carbon fiber to retain its excellent properties in harsh environments, thereby extending the service life of products.
In summary, carbon fiber, with its excellent heat resistance and corrosion resistance, shows broad application prospects in numerous fields. Whether in high-temperature or corrosive environments, carbon fiber provides reliable performance assurance, making it an indispensable high-performance material in modern industry.
Carbon fiber has a wide range of applications, and its unique performance advantages make it play an important role in many fields. Here are some of the main areas where carbon fiber is used:
Aircraft structure manufacturing: Carbon fiber with its high strength, high stiffness and low density characteristics, is widely used in the manufacture of aircraft structural parts, such as fuselage, wings and tail and other key components. Compared to traditional metal materials, carbon fiber materials can significantly reduce the overall weight of the aircraft, thereby improving fuel efficiency and flight performance. (Source: Youkai)
Engine component manufacturing: In the manufacturing process of aircraft engine components, carbon fiber also shows its unique advantages. For example, parts such as blades and intakes, due to the excellent high temperature stability and corrosion resistance of carbon fiber, can maintain stable performance in extreme environments of high temperature and pressure, thereby improving the working efficiency and service life of the engine.
Avionics manufacturing: Carbon fiber also plays an important role in avionics manufacturing. In the manufacture of radar antennas and communication antennas, carbon fiber, with its excellent electromagnetic and mechanical properties, effectively improves the overall performance and reliability of electronic equipment.
Body structure: Carbon fiber is widely used in automobile body structure because of its excellent mechanical properties and lightweight characteristics. Compared to traditional metal materials, carbon fiber can significantly reduce the body weight, thereby improving the fuel efficiency of the vehicle. At the same time, the impact resistance and corrosion resistance of carbon fiber are also better than metal materials, making the vehicle safer and more reliable. (Source: Hundred)
Chassis and suspension systems: Carbon fiber is also increasingly used in chassis and suspension systems. Because carbon fiber has excellent strength and stiffness, it can significantly improve the handling and comfort of the vehicle.
Power system: The application of carbon fiber in the automotive power system is mainly concentrated in the engine hood, intake manifold and cylinder head. Because carbon fiber has good high temperature resistance and lightweight characteristics, it can improve the performance and fuel efficiency of the engine.
High-end sports equipment: Carbon fiber can be made of advanced sports equipment, such as golf clubs, tennis rackets, bicycles, rowing boats and so on. The carbon fiber bicycle frame has the characteristics of light weight, high strength, good rigidity, strong impact resistance, etc., so that the athletes can ride the bicycle more easily and improve the competitive level. In addition, carbon fiber is also used in the manufacture of sports equipment such as golf clubs, fishing rods, and skis, improving the performance and quality of the equipment. (Source: Hundred)
Stadium construction: Carbon fiber composite materials can be used to build lightweight, high-strength stadium roofs and stands to improve the stadium’s carrying capacity and seismic performance. At the same time, carbon fiber can also be used to manufacture sound insulation materials and insulation materials inside stadiums to improve the comfort and use effect of stadiums.
Structural reinforcement: Carbon fiber cloth has a wide range of applications in the construction field, including bridge reinforcement, seismic reinforcement, old building reinforcement, steel structure reinforcement, tunnel reinforcement and pipeline reinforcement. With its advantages of high strength, light weight and durability, carbon fiber reinforcement can significantly improve the bearing capacity and durability of building structures. (Source: Hundred)
Machinery industry: Carbon fiber is also widely used in the machinery industry, including gears, bearings, pumps and so on. Carbon fiber can improve the performance and stability of mechanical equipment, while also reducing its weight and improving durability and efficiency.
Electronic and electrical fields: Carbon fiber also has applications in the field of electronic and electrical appliances, such as electromagnetic shielding materials, electronic components and so on.
New energy field: Carbon fiber is also widely used in the field of new energy, including wind turbine blades, solar panels, etc., which can improve the performance and stability of new energy equipment, reduce weight, improve efficiency and durability.
In the field of rail transit: carbon fiber also has application prospects in the field of rail transit, especially in new rail transit vehicles such as maglev trains, carbon fiber, as a high-performance lightweight high-strength material, is one of the indispensable basic materials for achieving high-speed and stable operation.
In summary, carbon fiber has a wide range of applications, and it plays an important role in aerospace, automotive industry, sports industry, construction field and many other fields, promoting the technological progress and industrial upgrading of related industries.
The production process of carbon fiber is indeed very complex, it is a multidisciplinary, refined, highly sophisticated technology in one of the system engineering, involving chemical, textile, materials, precision machinery and other fields. The following is a detailed analysis of the carbon fiber production process:
Production of carbon fibers usually begins with organic polymer precursors, most commonly polyacrylonitrile (PAN). These precursor fibers need to undergo rigorous screening and preparation to ensure their quality and consistency.
Polymerization reaction: The polymerization of monomers such as acrylonitrile to produce polyacrylonitrile resin.
Spinning: the polyacrylonitrile resin is dissolved in a solvent to form a spinning stock solution, and then the stock solution is spun into a fine filament through the spinning process, that is, the polyacrylonitrile precursor.
Follow-up treatment: The spun raw silk needs to be washed, stretched, dried and other follow-up treatment processes to improve its performance and stability.
Pre-oxidation: The polyacrylonitrile precursor is placed in the oxidation furnace and pre-oxidized in the oxygen environment of 200 ~ 300 ° C, so that the non-carbon elements in the precursor are partially oxidized to form a stable trapezoidal structure.
Carbonization: The pre-oxidized fiber is then put into the carbonization furnace, carbonized in a high temperature inert gas environment of 1000 ~ 2000℃, and all non-carbon elements in the fiber are discharged to form carbon fiber.
The surface of carbonized carbon fiber is often rough, and the friction coefficient between the fiber and the fiber is large, which is not conducive to subsequent processing and use. Therefore, surface treatment of carbon fiber is needed to improve its surface properties. At the same time, in order to protect the carbon fiber from damage during subsequent processing, it is usually necessary to stock the carbon fiber, that is, to coat the surface of the carbon fiber with a layer of slurry.
After the above steps are processed, the carbon fiber can be woven into fabrics, cut into short fibers, or combined with other materials to make finished products such as prepregs. These finished products can be further processed into a variety of carbon fiber composite products, such as carbon fiber plate, carbon fiber tube, carbon fiber cloth, etc.
The production process of carbon fiber involves the high-precision control of thousands of process parameters, and the failure of any link may seriously affect the performance and quality stability of carbon fiber. Therefore, the entire production process needs to carry out strict quality control and testing, including raw material inspection, intermediate product inspection, finished product inspection and other links. Only through strict quality control and testing can we ensure the production of high-performance, high-quality carbon fiber products.
To sum up, the production process of carbon fiber is a complex and fine process, which requires the integration and collaboration of multiple disciplines and technologies. At the same time, due to its wide application prospects and huge market potential, the production technology of carbon fiber is also in continuous innovation and development.
As a high-performance material, carbon fiber has shown unique advantages in environmental protection and sustainable development, but there are also some challenges. The following is a detailed analysis of carbon fiber environmental protection and sustainable development:
Excellent corrosion and aging resistance:Carbon fiber is able to maintain its performance for a long time during use, reducing the need for frequent replacement due to material aging or corrosion, thereby reducing resource consumption and waste generation.
Recyclable:Carbon fiber products can be reprocessed and reused, effectively reducing the waste of resources. At the same time, recycling and reusing carbon fiber can also reduce carbon dioxide emissions and contribute to environmental protection.
Wide range of environmental applications:The application of carbon fiber in environmental protection monitoring equipment, pollution treatment equipment and other fields has improved the reliability and service life of the equipment, and further promoted the development of environmental protection.
Environmental pollution in the production process:The production process of carbon fiber, including raw material collection, textile and heat treatment, can produce pollutants such as chemical byproducts and industrial waste gases. Textile process will produce industrial wastewater and chemical waste, need to take corresponding treatment methods for treatment. In addition, carbon fiber production requires a lot of energy and chemical raw materials, the production and transportation of these raw materials will also produce environmental pollution.
Resource consumption:Although carbon fiber shows excellent performance during use, its production process is also a large consumption of resources. For example, the production of raw materials such as polyacrylonitrile (PAN) requires the consumption of large amounts of fossil fuels.
Technical difficulties and costs:Although carbon fiber recycling technology has been developed to some extent, efficient and low-cost recycling technology still needs to be further developed. At the same time, the production technical threshold of high-performance carbon fiber is high, and the cost is relatively high, which limits its wide application to a certain extent.
Green environmental protection:Bio-based materials and biodegradable materials are used as matrix materials to achieve green and sustainable development of carbon fiber. This will not only reduce dependence on traditional fossil fuels, but also reduce environmental pollution in the production process.
Technological innovation and industrial upgrading:Strengthen the research and development and innovation of carbon fiber production technology, improve production efficiency and reduce production costs. At the same time, promote the research and development and application of carbon fiber recycling technology to achieve the recycling of resources.
Market guidance:Through market guidance and other means, promote the wide application of carbon fiber in more fields and promote its sustainable development. For example, the promotion of the environmental advantages of carbon fiber can be increased to improve consumer awareness and acceptance of carbon fiber products; At the same time, enterprises can also be encouraged to increase research and development efforts to develop more innovative and practical carbon fiber products to meet the diversified needs of the market.
In summary, carbon fiber has shown unique advantages in environmental protection and sustainable development, but also faces some challenges. By strengthening technology research and development, market guidance and other measures, can further promote the green and sustainable development of carbon fiber industry.
Carbon fiber cloth has a wide range of applications, including aerospace, sports and entertainment equipment, industrial fields and civil building reinforcement and other aspects. The following is the specific application method of carbon fiber cloth:
Determine application requirements: Determine the type, specifications, and quantity of carbon fiber cloth based on specific application scenarios (such as aircraft structural parts, sports equipment, and building structural reinforcement).Prepare construction materials and tools: In addition to the carbon fiber cloth itself, it is also necessary to prepare supporting resins, adhesives, rollers, scissors, brushes and other construction materials and tools.
Preparation for construction:To formulate construction scheme and construction plan.Check the used carbon fiber cloth, supporting resin, machinery, etc., to ensure the quality is qualified.Concrete surface treatment:Remove the spalling, loose, honeycomb, corrosion and other deterioration concrete on the surface of the reinforced members to expose the concrete structure layer.Repair materials are used to smooth the surface, and cracks are filled or closed according to the design requirements.Prepare and apply the base resin:Prepare the base resin according to the process specification provided by the supplier.The bottom layer of resin is evenly applied to the concrete surface, and the next step is carried out immediately after the resin surface is touched and dried.Prepare leveling material and repair unevenness:The concave part of the concrete surface is filled with leveling material, and the corner is repaired with leveling material to smooth circular arc.Paste carbon fiber cloth:Cut the carbon fiber cloth to the size required by the design.The impregnating resin is prepared and evenly applied to the surface of the member to be pasted.The carbon fiber cloth is pasted on the surface of the component along the fiber direction, and the roller is rolled several times to remove the bubbles and make the impregnated resin fully impregnate the carbon fiber cloth.Surface protection:According to the provisions of the relevant code, the surface of the carbon fiber cloth is protected to ensure that there is a reliable bond between the protective material and the carbon fiber cloth.
Safety protection: carbon fiber cloth is a conductive material, and should be away from electrical equipment and power supplies during construction, or take reliable protective measures.Construction environment: The preparation and use of resin should be well ventilated and avoid direct sunlight.Storage requirements: carbon fiber cloth and supporting resin should be sealed storage, away from fire.Construction quality: Ensure that every step is carried out in accordance with construction specifications to ensure the reinforcement effect of carbon fiber cloth.
Aerospace field: carbon fiber cloth is usually used in combination with special resins, fine preparation, high strength, for the manufacture of aircraft, rockets and other structural parts.Sports and entertainment equipment field: carbon fiber cloth is made into prepreg cloth or nonwoven cloth, used to manufacture golf clubs, fishing rods and other sports equipment, improve the portability and durability of the equipment.Industrial field: carbon fiber cloth and epoxy resin matrix materials composite used for manufacturing luggage, auto parts and other industrial products.
In summary, the application method of carbon fiber cloth varies according to the specific field and needs, but generally follows the basic principles of preparation, construction process, precautions and so on. In practical application, the construction method should be flexibly adjusted according to the specific situation.
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